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خانه » فروشگاه » آموزش علوم درسی و دانشگاهی » فیزیک » Process Control & Instrumentation 16 Hour Masterclass

Process Control & Instrumentation 16 Hour Masterclass

سرفصل های دوره

Know & understand process control PID controllers control valves actuators positioners & instrumentation like a pro


1 - Introduction to controls
  • 1 - Introduction to controls
  • 2 - Do we need to control at all
  • 3 - Control terminology
  • 4 - Elements of automatic control
  • 5 - Assessing Safety Stability Accuracy
  • 6 - Summary of terminology
  • 7 - Elements of a temperature control system
  • 8 - Automatic process control
  • 9 - Components of an automatic control
  • 10 - Before proceeding to the next section

    • 2 - Basic control theory
  • 11 - Modes of control
  • 12 - OnOff control
  • 13 - Continuous control
  • 14 - Proportional control P
  • 15 - Proportional temperature control example
  • 16 - The concept of gain
  • 17 - Reverse vs direct acting control signal
  • 18 - Industrial Example The FOXBORO 43AP Pneumatic Indicating Controller
  • 19 - Gain line offset Proportional effect
  • 20 - Manual reset
  • 21 - Integral control I Auto reset action
  • 22 - Integral control I Overshoot and windup
  • 23 - Derivative control D
  • 24 - Summary of modes of control P PI PD PID
  • 25 - Time constant
  • 26 - Hunting
  • 27 - Practical Example The effect of hunting on a steam system
  • 28 - Lag
  • 29 - Rangeability
  • 30 - Before proceeding to the next section

    • 3 - Control loops
  • 31 - Introduction
  • 32 - Control loops
  • 33 - Open loop controls
  • 34 - Closed loop controls
  • 35 - Feedback control
  • 36 - Feedforward control
  • 37 - Single loop control
  • 38 - Multiloop control
  • 39 - Cascade control
  • 40 - Ratio control
  • 41 - Split range control
  • 42 - Operations on control signals
  • 43 - Before proceeding to the next section

    • 4 - Introduction to process dynamics
  • 44 - Introduction
  • 45 - Process reactions
  • 46 - Before proceeding to the next section

    • 5 - Choices and selection of process controls
  • 47 - Introduction to choices and selection of process controls
  • 48 - Application
  • 49 - Selfacting controls
  • 50 - Pneumatic controls
  • 51 - Electric controls
  • 52 - Electropneumatic controls
  • 53 - What you should remember
  • 54 - What type of controls should be installed
  • 55 - What type of valves should be installed
  • 56 - Controllers
  • 57 - Before proceeding to the next section

    • 6 - Installation and commissioning of process controls
  • 58 - Valves
  • 59 - Actuators and sensors
  • 60 - Power and signal lines
  • 61 - Electrical wiring
  • 62 - Controllers
  • 63 - Setting up a controller The ZieglerNicholls method
  • 64 - Bumpless transfer
  • 65 - Selftuning controllers
  • 66 - Before proceeding to the next section

    • 7 - Computers in process control
  • 67 - Introduction
  • 68 - History
  • 69 - More on Fieldbus
  • 70 - Benefits of Fieldbus
  • 71 - Before proceeding to the next section

    • 8 - Control valve functions and basic parts
  • 72 - Learning objectives
  • 73 - Introduction
  • 74 - Valve body
  • 75 - Valve bonnet
  • 76 - Trim
  • 77 - Plug and seat
  • 78 - Stem
  • 79 - Actuator
  • 80 - Packing
  • 81 - Before you proceed to the next section

    • 9 - Control valve configurations
  • 82 - Control valves
  • 83 - Trim arrangement
  • 84 - Direction of action
  • 85 - Control valve 3D dismantling
  • 86 - Control valve 2D dismantling
  • 87 - Before you proceed to the next section

    • 10 - General considerations
  • 88 - Introduction
  • 89 - Twoport valves
  • 90 - Shutoff tightness
  • 91 - Balanced single seat
  • 92 - Slide valves Spindle operated
  • 93 - Rotary valves
  • 94 - Options
  • 95 - Twoport valves summary
  • 96 - Threeport valves
  • 97 - Process examples of threeport valves
  • 98 - Before you proceed to the next section

    • 11 - Control valve capacity
  • 99 - Introduction
  • 100 - Valve flow coefficient Cv
  • 101 - Use of flow coefficient Cv for piping and components
  • 102 - Before you proceed to the next section

    • 12 - Control valve characteristics
  • 103 - Flow characteristics
  • 104 - Fast opening
  • 105 - Linear
  • 106 - Equal percentage
  • 107 - Example Determining flowrate for different valve lifts
  • 108 - Matching the valve characteristic to the process
  • 109 - Example A water circulating heating system
  • 110 - Example A boiler water level control system
  • 111 - Example Constructing the installation curve
  • 112 - Example Comparing linear and equal percentage
  • 113 - Example Temperature control of a steam application
  • 114 - Example The effect of selecting a control valve larger than necessary
  • 115 - Before you proceed to the next section

    • 13 - Control valve sizing for water systems
  • 116 - Introduction
  • 117 - Pumps
  • 118 - Circulating system characteristics
  • 119 - Actual performance
  • 120 - Threeport valves
  • 121 - Twoport valves
  • 122 - Valve authority
  • 123 - Before proceeding to the next section

    • 14 - Control valve sizing for steam systems
  • 124 - Introduction
  • 125 - Saturated steam flow through a control valve
  • 126 - Critical pressure
  • 127 - Noise
  • 128 - Checking noise
  • 129 - Erosion
  • 130 - Sizing equations
  • 131 - The concept of hunting
  • 132 - The effect of hunting on a steam system
  • 133 - Sizing globe valves
  • 134 - Reminder
  • 135 - EXAMPLE Sizing a control valve for a steam heating application
  • 136 - Sizing on an arbitrary pressure drop
  • 137 - The higher the pressure drop the better
  • 138 - EXAMPLE Saturated steam for a critical pressure drop application
  • 139 - EXAMPLE Saturated steam for a NONcritical pressure drop application
  • 140 - EXAMPLE Finding the pressure drop across a control valve
  • 141 - EXAMPLE Superheated steam application
  • 142 - Before proceeding to the next section

    • 15 - Control valve actuators and positioners for a continuous control action
  • 143 - Introduction
  • 144 - Piston actuators
  • 145 - Piston actuators double acting 3D animation
  • 146 - Piston actuators single acting Dismantling
  • 147 - Diaphragm actuators
  • 148 - Actuator valve combinations
  • 149 - Effect of differential pressure on the valve lift
  • 150 - What are valve positioners
  • 151 - Force balance positioners
  • 152 - Motion balance positioners
  • 153 - Example of positioners
  • 154 - Positioners What you should remember
  • 155 - Positioners When should a positioner be fitted
  • 156 - PP positioners
  • 157 - IP positioners
  • 158 - About IP converters
  • 159 - Digital positioners
  • 160 - Summary Selecting a pneumatic valve and actuator
  • 161 - Before you proceed to the next section

    • 16 - Control valve actuators and position indicators for an ONOFF control action
  • 162 - Pneumatic actuators
  • 163 - Example 1 Single acting spring return actuators Components Operation
  • 164 - Example 2 Single acting spring return actuators Components Operation
  • 165 - Example 3 Double acting actuators Components Operation
  • 166 - Example 4 Double acting actuators Components Operation
  • 167 - From single acting to double acting actuator
  • 168 - From Fail Close FC to Fail Open FO Scotch Yoke actuators
  • 169 - From Fail Close FC to Fail Open FO Rack and Pinion Actuators
  • 170 - Rack and Pinion vs Scotch Yoke
  • 171 - Valve position indication
  • 172 - Before you proceed to the next section

    • 17 - Controllers and Sensors
  • 173 - Controllers
  • 174 - Sensors
  • 175 - Filled system sensors
  • 176 - Resistance Temperature Detectors RTDs
  • 177 - Thermistors
  • 178 - Thermocouples
  • 179 - Electrical communication signals
  • 180 - Digital addressing
  • 181 - Before proceeding to the next section

    • 18 - Selfacting temperature controls
  • 182 - Principles of operation
  • 183 - Vapor tension systems
  • 184 - Liquid selfacting temp control valves
  • 185 - Required force for actuation
  • 186 - Bellows balanced valves
  • 187 - Doubleseated control valves
  • 188 - Threeport control valve
  • 189 - Typical examples
  • 190 - Ancillaries
  • 191 - Environments and applications
  • 192 - Before proceeding to the next section

    • 19 - Selfacting pressure controls
  • 193 - Why reduce fluid pressure
  • 194 - Direct acting control valves
  • 195 - Pilot operated control valves
  • 196 - Selection and installation
  • 197 - Summary of pressure reducing valves
  • 198 - Pressure maintaining valves
  • 199 - Pressure surplussing valves
  • 200 - Before proceeding to the next section

    • 20 - Examples of pressure control systems
  • 201 - Introduction
  • 202 - Selfacting pressure reducing valves Bellows type
  • 203 - Selfacting pressure reducing valves Diaphragm type
  • 204 - Selfacting pressure reducing valves Pilotoperated
  • 205 - Pneumatic pressure reduction
  • 206 - Electropneumatic pressure reduction
  • 207 - Electric pressure reduction
  • 208 - Series and parallel pressure reduction
  • 209 - Pressure reduction example Steam desuperheater
  • 210 - Controlling pressure to control temperature
  • 211 - Differential pressure control
  • 212 - Surplussing control
  • 213 - Cascade pressure control Example 1
  • 214 - Cascade pressure control Example 2
  • 215 - Before proceeding to the next section

    • 21 - Examples of temperature control systems
  • 216 - Introduction
  • 217 - Why control temperature
  • 218 - Selfacting temperature control
  • 219 - Pilotoperated temperature control
  • 220 - Pneumatic temperature control
  • 221 - Electropneumatic temperature control
  • 222 - Electric temperature control
  • 223 - Parallel temperature control
  • 224 - High temperature fail safe control
  • 225 - Before proceeding to the next section

    • 22 - Examples of level control systems
  • 226 - Introduction
  • 227 - Methods of achieving level control
  • 228 - Nonadjustable OnOff control
  • 229 - Adjustable OnOff level control
  • 230 - Modulating level control
  • 231 - Before proceeding to the next section

    • 23 - Examples of flow control systems
  • 232 - Introduction
  • 233 - Flow control system
  • 234 - Supply pressure variation
  • 235 - Using mass flowmeter differential pressure transmitter
  • 236 - Before proceeding to the next section

    • 24 - Control systems installation
  • 237 - Sensors
  • 238 - Controllers
  • 239 - Valves and actuators
  • 240 - Radio Frequency Interference RFI
  • 241 - Installation best practices to limit RFI

    • 25 - Miscellaneous process control examples from refineries and chemical plants
  • 242 - Learning objectives
  • 243 - Why do we need to control
  • 244 - How to control
  • 245 - Pipe control Example 1
  • 246 - Pipe control Example 2
  • 247 - Pipe control Example 3
  • 248 - Pipe control Example 4
  • 249 - Flow control Example 1
  • 250 - Flow control Example 2
  • 251 - Pump control Example 1
  • 252 - Pump control Example 2
  • 253 - Pump control Example 3
  • 254 - Pump control Example 4
  • 255 - Pump control Example 5
  • 256 - Pump control Example 6
  • 257 - Pump control Example 7
  • 258 - Compressor control Example 1
  • 259 - Compressor control Example 2
  • 260 - Compressor control Example 3
  • 261 - Heat transfer equipment control Example 1
  • 262 - Heat transfer equipment control Example 2
  • 263 - Heat transfer equipment control Example 3
  • 264 - Heat transfer equipment control Example 4
  • 265 - Heat transfer equipment control Example 5
  • 266 - Heat transfer equipment control Example 6
  • 267 - Chemical reactor temperature control
  • 268 - Fired heater control Example 1
  • 269 - Fired heater control Example 2
  • 270 - Container and vessel control Example 1
  • 271 - Container and vessel control Example 2

    • 26 - Safety Instrumeneted Systems Interlocks and Alarms
  • 272 - Learning objectives
  • 273 - Safety strategies
  • 274 - Concepts of Safety Instrumented Systems SIS
  • 275 - SIS actions and types
  • 276 - SIS extent
  • 277 - SIS requirements
  • 278 - Anatomy of SIS
  • 279 - SIS element symbols
  • 280 - SIS primary elements sensors
  • 281 - SIS final elements
  • 282 - Switching valve actuator arrangements
  • 283 - Valve position validation
  • 284 - Merging switching and control valves
  • 285 - SIS logic
  • 286 - Showing safety instrumented functions on PIDs
  • 287 - Discrete control
  • 288 - Alarm systems
  • 289 - Anatomy of alarm systems
  • 290 - Alarm requirements
  • 291 - Alarm system symbology
  • 292 - Concept of common alarms
  • 293 - Fire and Gas Detection Systems FGS
  • 294 - Electric motor controls
  • 295 - Electric motor controls 23
  • 296 - Electric motor 33
  • 297 - A typical example of an electric motor control system

    • 27 - A couple of comments
  • 298 - Before you proceed to process instrumentation sections

    • 28 - How process instruments work Temperature measurement
  • 299 - Introduction
  • 300 - Local indicators
  • 301 - Bulb instruments for remote transmission
  • 302 - Thermocouples
  • 303 - Resistance Temperature Detectors RTDs

    • 29 - How process instruments work Pressure measurement
  • 304 - Hydrostatic manometers
  • 305 - Bourdon tube pressure gauges
  • 306 - Bellows pressure gauges
  • 307 - Strain pressure gauges
  • 308 - Piezoelectric pressure gauges
  • 309 - Capacitive pressure gauges

    • 30 - How process instruments work Flow measurement
  • 310 - Orifice Nozzles Venturi tubes
  • 311 - Pitot tubes
  • 312 - Annular probes
  • 313 - Rotameters
  • 314 - Vortex flowmeters
  • 315 - Ultrasound flowmeters
  • 316 - Electromagnetic flowmeters
  • 317 - Coriolis mass flowmeters

    • 31 - How process instruments work Level measurement
  • 318 - Introduction
  • 319 - Glass level gauges
  • 320 - Float level gauges
  • 321 - Float switches
  • 322 - Reed chain float sensors
  • 323 - Magnetic level gauges
  • 324 - Hydrostatic level gauges
  • 325 - Bubble tubes
  • 326 - Optoelectronic switches
  • 327 - Capillary systems
  • 328 - Ultarsonic sensors
  • 329 - Radars
  • 330 - Radiometric sensors
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