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Complete Productivity Training

سرفصل های دوره

0-Guide To Lean
  • LSSA Guide to Lean.pdf
      Guide to Lean Audiobook
    • Chapter 01.mp3
    • Chapter 02.mp3
    • Chapter 03.mp3
    • Chapter 04.mp3
    • Chapter 05.mp3
    • Chapter 06.mp3
    • Chapter 07.mp3
    • Chapter 08.mp3
    • Chapter 09.mp3
    • Chapter 10.mp3
    • Chapter 11.mp3
    • Chapter 12.mp3
    • Chapter 13.mp3
    • Chapter 14.mp3
    • Chapter 15.mp3
    • Chapter 16.mp3
    • Chapter 17.mp3
    • Chapter 18.mp3
    • Chapter 19.mp3
    • Chapter 20.mp3
    • Chapter 21.mp3
    • Chapter 22.mp3
    • Chapter 23.mp3
    • Chapter 24.mp3
    • Chapter 25.mp3
    • Chapter 26.mp3
    • Chapter 27.mp3
    • Chapter 28.mp3
    • Chapter 29.mp3
    • Chapter 30.mp3

  • 1-Introductory Topics
  • 0-Intro to Gemba Academy
  • 1a-quiz-intro-lean.pdf
  • 1b-quiz-answers-intro.pdf
  • 1-Intro to Lean
  • 2a-quiz-ten-commandments.pdf
  • 2b-quiz-answers-ten commandments.pdf
  • 2-Ten Commandments of Continuous Improvement
  • 2-ten commandments of continuous improvement.zip

  • 2-5S Workplace Productivity
  • 1a-quiz-5S-overview.pdf
  • 1b 5S Overview.pdf
  • 1c 5S Audit Sheet Office.xls
  • 1d 5S Audit Sheet Shop.xls
  • 1-5S Overview
  • 2a-quiz-sort.pdf
  • 2b Sort.pdf
  • 2-Step 1 - Sort
  • 3a-quiz-red-tag.pdf
  • 3b Red Tagging.pdf
  • 3c Red Tag Template.xls
  • 3d Red Tag Log.xls
  • 3-Red Tagging
  • 4a-quiz-straighten.pdf
  • 4b Straighten.pdf
  • 4-Step 2 - Straighten
  • 5a-quiz-sweep.pdf
  • 5b Sweep.pdf
  • 5-Step 3 - Sweep
  • 6a-quiz-standardize.pdf
  • 6b Standardize.pdf
  • 6-Step 4 - Standardize
  • 7a-quiz-sustain.pdf
  • 7b Sustain.pdf
  • 7-Step 5 - Sustain
  • 8a-5S numbers game template.pdf
  • 8-5S Numbers Game
  • 9a-quiz-skill-matrix.pdf
  • 9b-Skill Matrix.pdf
  • 9c-Skill Matrix Version 1.xls
  • 9d-Skill Matrix Version 2.xls
  • 9-Skills Matrix
  • quiz-answers-5S.pdf

  • 3-Dealing With the 7 Deadly Wastes
  • 1a-quiz-seven-waste-overview.pdf
  • 1b 7W-overview.pdf
  • 1-Seven Deadly Wastes Overview
  • 2a-quiz-stand-circle.pdf
  • 2b Stand in the Circle.pdf
  • 2c Stand in Circle Template.xls
  • 2-Stand in the Circle
  • 3a The Waste of Defects.pdf
  • 3a-quiz-defects.pdf
  • 3-Waste of Defects
  • 4a-quiz-inventory.pdf
  • 4b The Waste of Inventory.pdf
  • 4c Inventory Calculator.xls
  • 4-Waste of Inventory
  • 5a-quiz-processing.pdf
  • 5b The Waste of Processing.pdf
  • 5-Waste of Processing
  • 6a-quiz-waiting.pdf
  • 6b The Waste of Waiting.pdf
  • 6-Waste of Waiting
  • 7a-quiz-motion.pdf
  • 7b The Waste of Motion.pdf
  • 7-Waste of Motion
  • 8a-quiz-transportation.pdf
  • 8b The Waste of Transportation.pdf
  • 8-Waste of Transportation
  • 9a-quiz-overproduction.pdf
  • 9b The Waste of Overproduction.pdf
  • 9-Waste of Overproduction
  • quiz-answers-seven-wastes.pdf

  • 4-Standard Work
  • 1a-quiz-standardization.pdf
  • 1b-standardization.pdf
  • 1-Standardization
  • 2a-quiz-prerequisites.pdf
  • 2b-prerequisites.pdf
  • 2-Prerequisites
  • 3a-quiz-introduction-standard-work.pdf
  • 3b-sw intro.pdf
  • 3-Intro
  • 4a-quiz-three-elements.pdf
  • 4b-3 elements sw.pdf
  • 4-3 Elements
  • 5a-quiz-process-capacity-table.pdf
  • 5b-Process Capacity Sheet.pdf
  • 5c-process-capacity-table.xls
  • 5-Process Capacity Tool
  • 6a-quiz-combination-sheet.pdf
  • 6b-SWC Sheet.pdf
  • 6c-standard-work-combination-sheet.xls
  • 6-Standard Work Combination Sheet
  • 7a-quiz-standard-work-sheet.pdf
  • 7b-SW Sheet.pdf
  • 7c-standard-work-sheet.xls
  • 7-Standard Work Sheet
  • 8a-quiz-sw-instruction-sheet.pdf
  • 8b-SWI Sheet.pdf
  • 8c-standard-work-instruction-sheet.xls
  • 8-Standard Work Instruction Sheet
  • 9a-quiz-standard-wip.pdf
  • 9b-SWIP.pdf
  • 9-Standard WIP
  • 10b-LeadTime.pdf
  • 10-Lead Time
  • 11a-quiz-time-observation-sheet.pdf
  • 11b-Time Observation Sheet.pdf
  • 11c-Time-Observation-Sheet.xls
  • 11-Time Observation Sheet
  • 12a-draw-pig.pdf
  • 12-How to Draw a Pig
  • 13-Step by Step
  • 14a-Treetop Mixed Model Raw Data.xls
  • 14-Mixed Model Standard Work Introduction
  • 15-Mixed Model - Balance Work Among Operators
  • 16-Mixed Model - Balance Cycle & Takt Time
  • 17-Mixed Model - The Yamazumi Chart
  • 18-Mixed Model - Creating Combination Sheets
  • 19a-quiz-transactional.pdf
  • 19b-Transactional SW.pdf
  • 19-Transactional Standard Work
  • quiz-answers-standard-work.pdf

  • 5-Leader Standard Work
  • 1-Intro
  • 2-A Process Focus
  • 3-Creating Leader Standard Work
  • 4-Coaching
  • 5-Visual Controls
  • 6-The Kamishibai Audit System
  • 7-Daily Accountability & Discipline
  • leader-standard-work-quiz.pdf
  • quiz-answers-LSW.pdf

  • 6-Practical Problem Solving
  • 1a-quiz-pps-overview.pdf
  • 1b-PPS Overview.pdf
  • 1c-Practical Problem Solving Poster.pdf
  • 1-PPS Overview
  • 2a-quiz-pdca.pdf
  • 2b-PDCA.pdf
  • 2-PCDA
  • 3-Treetop Inc
  • 4a-quiz-step-1-clarify.pdf
  • 4b-Clarify Problem.pdf
  • 4-Step 1 - Clarify the Problem
  • 5-Intro to SigmaXL
  • 6-Creating Run Charts in SigmaXL
  • 7-Creating Control Charts in SigmaXL
  • 8a-quiz-step-2-break-down.pdf
  • 8b-Break Down Problem.pdf
  • 8-Step 2 - Break Down the Problem
  • 9-Creating Dot Plots with SigmaXL
  • 10-Creating Pareto Charts in SigmaXL
  • 11a-quiz-step-3-set-target.pdf
  • 11b-5 Set a Target.pdf
  • 11-Step 3 - Set a Target
  • 12a-quiz-step-4-analyze.pdf
  • 12b-Analyze Root Causes.pdf
  • 12-Step 4 - Analyze Root Causes
  • 13a-quiz-fishbone.pdf
  • 13b-Fishbone Diagram Explained.pdf
  • 13-Fishbone Diagram Explained
  • 14a-quiz-five-why.pdf
  • 14b-5 Why Explained.pdf
  • 14-Five Why Explained
  • 15-Treetop Gets to the Root Causes
  • 16-Creating Scatter Plots with SigmaXL
  • 17a-quiz-step-5-countermeasures.pdf
  • 17b-Develop Countermeasures.pdf
  • 17-Step 5 - Develop Countermeasures
  • 18a-quiz-step-6-see-countermeasures.pdf
  • 18b-See Countermeasures Through.pdf
  • 18-Step 6 - See Countermeasures Through
  • 19a-quiz-step-7-evaluate-process.pdf
  • 19b-Eval Process and Results.pdf
  • 19-Step 7 - Evaluate the Process and Results
  • 20a-quiz-step-8-standardize.pdf
  • 20b-Standardize Success Learn From Failures.pdf
  • 20-Step 8 - Standardize Success and Learn from Failures
  • quiz-answers-PPS.pdf

  • 7-Quick Changeover - The SMED System
  • 1-Overview Part 1
  • 2a-quiz-smed-overview.pdf
  • 2b-QCO Overview.pdf
  • 2-Overview Part 2
  • 3a-quiz-document-reality-1.pdf
  • 3b--Document-Reality.pdf
  • 3-Document Reality Part 1
  • 4a-Ram-Changeover-Analysis-Part-1.xls
  • 4-Changeover Part 1
  • 5-Changeover Part 2
  • 6-Document Reality Part 2
  • 7-Homework
  • 8a-quiz-separate-internal-external.pdf
  • 8b Separate and Shift Internal to External.pdf
  • 8c-Ram Changeover Analysis Part 2.xls
  • 8-Separate and Shift Internal to External
  • 9a-quiz-streamline-parallel.pdf
  • 9b-Streamline External Tasks and Locate Parallel Tasks.pdf
  • 9c-External Changeover Checklist.xls
  • 9d-Parallel Changeover Analysis Sheet.xls
  • 9-Streamline External Tasks
  • 10a-quiz-streamline-internal.pdf
  • 10bStreamline Internal Tasks.pdf
  • 10c-Motion-Economy-Chart.xls
  • 10-Streamline Internal Tasks
  • 11a-quiz-document-new-standard.pdf
  • 11b-Practice New Setup and Document Standards.pdf
  • 11c-Changeover Checklist Template.xls
  • 11d-Changeover Standard Work Template.xls
  • 11-Document the New Standard
  • 12-Ram Changeover After Improvements
  • 13-Mike Wroblewski Interview
  • quiz-answers-QCO.pdf

  • 8-Transforming Your Value Streams
  • 1a-quiz-vs-overview.pdf
  • 1b-VSM-Overview.pdf
  • 1-Value Stream Overview
  • 2a-quiz-product-family-selection.pdf
  • 2b-Product-Family-Selection.pdf
  • 2-Product Family Selection
  • 3a-quiz-shapes-icons.pdf
  • 3b-VSM-Shapes-and-Icons.pdf
  • 3-VSM Shapes & Icons
  • 4a-quiz-takt-time.pdf
  • 4b-Takt-Time.pdf
  • 4c-Takt-Time-Calculator.xls
  • 4-Calculating Takt Time
  • 5a-Current-State-VSM.pdf
  • 5-Current State Part 1
  • 6a-quiz-current-state-vsm.pdf
  • 6b-Treetop-Statistics.pdf
  • 6-Current State Part 2
  • 7a-quiz-continuous-flow.pdf
  • 7b-Continuous-Flow.pdf
  • 7-Continuous Flow
  • 8a-quiz-cycle-takt.pdf
  • 8b-Balancing-Cycle-Time-and-Takt-Time.pdf
  • 8-Cycle Time & Takt Time
  • 9a-quiz-downstream-pull.pdf
  • 9b-Pull.pdf
  • 9-Downstream Pull
  • 10a-quiz-product-leveling.pdf
  • 10b-Production-Leveling.pdf
  • 10-Production Leveling
  • 11a-Future-State-VSM.pdf
  • 11-The Future State - 1
  • 12a-quiz-future-state-2.pdf
  • 12-The Future State - 2
  • 13-Final Words and Wrap Up
  • 14a-original simulation.zip
  • 14-One Piece Flow Simulation
  • 15-Transactional Detailed Process Mapping - 1
  • 16-Transactional Detailed Process Mapping - 2
  • quiz-answers-VS.pdf

  • 9-Seven Quality Control Tools
  • 1a-quiz-overview.pdf
  • 1b-7QC Tools Overview.pdf
  • 1c-quiz-answers-overview.pdf
  • 1-7QC Overview
  • 2a-quiz-qc-tool-1-graph.pdf
  • 2b-The Graph.pdf
  • 2-QC Tool 1 - The Graph
  • 3-Bar Charts
  • 4-Broken Line Graphs
  • 5-Pie Charts
  • 6-Band Graphs
  • 7-Radar Charts
  • 8a-quiz-qc-tool-2-check-sheet.pdf
  • 8b-The Check Sheet.pdf
  • 8-QC Tool 2 - The Check Sheet
  • 9a-quiz-qc-tool-3-pareto.pdf
  • 9b-The Pareto Chart.pdf
  • 9-QC Tool 3 - The Pareto Chart
  • 10-Creating a Pareto Chart in SigmaXL
  • 11a-quiz-qc-tool-4-cause-effect.pdf
  • 11b-The Cause and Effect Diagram.pdf
  • 11-QC Tool 4 - The Cause & Effect Diagram
  • 12a-quiz-basic-statistics.pdf
  • 12b-Basic Stats.pdf
  • 12-Basic Statistics
  • 13a-quiz-measures-central-tendency.pdf
  • 13b-Central Tendency.pdf
  • 13-Measures of Central Tendency
  • 14a-quiz-measures-dispersion.pdf
  • 14b-Dispersion.pdf
  • 14-Measures of Dispersion
  • 15-Generating Descriptive Statistics
  • 16a-quiz-qc-tool-5-scatter.pdf
  • 16b-Scatter Diagram.pdf
  • 16-QC Tool 5 - The Scatter Diagram
  • 17-Creating Scatter Diagrams and Regression Statistics
  • 18a-quiz-qc-tool-6-histogram.pdf
  • 18b-Histogram.pdf
  • 18-QC Tool 6 - The Histogram
  • 19a-quiz-calculating-cp-cpk.pdf
  • 19b-Cp-CpK.pdf
  • 19-Calculating Cp and Cpk
  • 20-Creating Histograms & Cp Cpk Statistics
  • 21a-quiz-qc-tool-7-control-chart.pdf
  • 21b-Control Chart.pdf
  • 21-QC Tool 7 - The Control Chart
  • 22-Creating Control Charts in SigmaXL
  • 23-MSA Overview
  • 24-The Attribute Data MSA
  • 25a-Attribute-MSA-Data.xls
  • 25-Attribute Data MSA Analysis in SigmaXL
  • 26-The Variable Data MSA
  • 27a-Variable-MSA-Data.xls
  • 27-Variable Data MSA Analysis in SigmaXL
  • quiz-answers-7QC.pdf

  • 10-The Kaizen Way
  • 1a-quiz-kaizen-overview.pdf
  • 1b kaizen overview.pdf
  • 1-Kaizen Overview
  • 2a-quiz-kaizen-event.pdf
  • 2b kaizen event.pdf
  • 2-The Kaizen Event
  • 3-Kaizen Success Story
  • 4-Real Life Kaizen
  • 5a-quiz-system-vs-point.pdf
  • 5b system kaizen point kaizen.pdf
  • 5-System vs. Point Kaizen
  • 6a-quiz-kaizen-event-roles.pdf
  • 6b kaizen event team roles.pdf
  • 6-Kaizen Event Roles
  • 7a-quiz-preparing-kaizen-event.pdf
  • 7b preparing for kaizen event.pdf
  • 7c Kaizen-Event-Timeline.xls
  • 7-Preparing for the Kaizen Event
  • 8a-quiz-kaizen-event-week.pdf
  • 8b the kaizen event week.pdf
  • 8-The Kaizen Event Week
  • 9a-quiz-post-kaizen-activities.pdf
  • 9b post kaizen activities.pdf
  • 9-Post Kaizen Event Activities
  • 10a-simple kaizen.pdf
  • 10-Simple Kaizen Part 1
  • 11a-simple kaizen template.pdf
  • 11-Simple Kaizen Part 2
  • 12-The Kaizen Coach
  • 13-DL Martin Kaizen Event Summary
  • quiz-answers-kaizen.pdf

  • 11-Kaizen Leadership
  • Part 1
  • Part 2
  • Part 3
  • Part 4
  • Part 5
  • Part 6
  • quiz-answers-kaizen-leadership.pdf
  • quiz-kaizen-leadership.pdf

  • 12-Total Productive Maintenance
  • 1-Overview
  • 2-Intro
  • 3-Are You Neglecting Your Equipment
  • 4-6 Big Losses & OEE
  • 5-The TPM Phases
  • 6-Autonomous Maintenance
  • 7-Planning, Spare Parts & Training
  • TPM 1.pdf
  • TPM 2.pdf
  • TPM 3.pdf
  • TPM 4.pdf
  • TPM 5.pdf
  • TPM 6.pdf
  • TPM 7.pdf
  • quiz-answers-TPM.pdf
  • total-productive-maintenance-quiz.pdf

  • 13-Hoshin Planning
  • 1a Hoshin Overview.pdf
  • 1-Overview
  • 2a Creating Mission Statement.pdf
  • 2-The Mission Statement
  • 3a Values and Metrics.pdf
  • 3-Values and Metrics
  • 4a The Vision.pdf
  • 4-The Vision
  • 5-Treetop Mission, Values & Vision
  • 6a Breakthrough Objectives.pdf
  • 6-Breakthrough Objectives
  • 7a Set Annual Objectives.pdf
  • 7b Hoshin Template.xls
  • 7-Annual Objectives
  • 8a Catchball.pdf
  • 8-Catchball
  • 9a Hoshin Review.pdf
  • 9-Hoshin Review
  • 10a Problem Solving.pdf
  • 10-Problem Solving
  • 11a Reflection and Learning.pdf
  • 11-Reflection & Organizational Learning

  • 14-Just in Time
  • 1-JIT Intro
  • 2-JIT Pays Part 1
  • 3-JIT Pays Part 2
  • 4-JIT Pays Part 3
  • 5-JIT in Action - Part 1
  • 6-JIT in Action - Part 2
  • 7-JIT Technologies - Part 1
  • 8-JIT Technologies - Part 2
  • 9-JIT Technologies - Part 3
  • 10-JIT Technologies - Part 4
  • 11-JIT Technologies - Part 5
  • 12-JIT Technologies - Part 6

  • 15-3P Production Preparation Process
  • 1-Overview
  • 2-Who is Our Customer
  • 3-The 7 Flows of Healthcare
  • 4-The 3P Steps
  • 5-Collecting Data
  • 6-Collaborative Care
  • 7-Examples from Nature
  • 8-Moonshining
  • 9-Mockups
  • 10-Gap Analysis
  • 11-3P Wrap-Up
  • quiz-3P.pdf
  • quiz-3P-answers.pdf

  • 16-Built in Quality
  • 1-Intro
  • 2-Definition of Built in Quality
  • 3-Key Paradigms
  • 4-Five Levels of Quality
  • 5-Prevention, Jidoka, Detection
  • 6-Organization and Poka Yoke
  • 7-Andons
  • 8-Quality Gates
  • 9-Supporting Tools
  • 10-Problem Solving
  • 11-SMART Goals
  • 12-A3 and Wrap Up
  • built-in-quality-quiz.pdf
  • quiz-answers-BIQ.pdf

  • 17-Kanban
  • 1a Kanban Overview.pdf
  • 1b quiz-01-overview.pdf
  • 1-Kanban Overview
  • 2a Kanban Card System.pdf
  • 2b quiz-02-2-card.pdf
  • 2-2Card Kanban System
  • 3a 2 Card Kanban System Calculations.pdf
  • 3b quiz-03-calculator.pdf
  • 3-2 Card Kanban Calculations
  • 4a Using Kanban In Batch Production.pdf
  • 4b quiz-04-signal.pdf
  • 4-Kanban in Batch Production
  • 5a Calculating Signal Kanban Quantities.pdf
  • 5-Calculating Signal Kanban Quantities
  • 6a Kanban Prerequisites.pdf
  • 6b quiz-06-prerequisites.pdf
  • 6-The 6 Kanban Prerequisites
  • 7a 6 Golden Rules of Kanban.pdf
  • 7-The 6 Golden Rules of Kanban
  • inventory-and-kanban-calculator.xls
  • quiz-kanban-answers.pdf

  • 18-Lean Lingo Explained
  • 0-Should We Use Japanese Terms
  • Gemba
  • Hansei
  • Heijunka
  • Hoshin Kanri
  • Jikoda
  • Kaizen
  • Kanban
  • Muda
  • Muri
  • Poka Yoke
  • Toyota, Honda, and Mazda

  • 19-Lean Leader Interviews
  • 1-Greg Wright, Ram Technologies
  • 2a-Amgad Shafik, Kaas Tailored
  • 2b-Amgad Shafik, Kaas Tailored
  • 3-Dan Fisher, DL Martin Co
  • 4-Brian Rotsaert

  • 20-Lean Thinker Interviews
  • 1a-Chris Schrandt
  • 1b-Chris Schrandt
  • 2-Kent Bradley
  • 3-Stephen Gorse
  • 4-Brad Schmidt
  • 5-Kent Bradley

  • 21-Interview with Masaaki Imai
  • Part 1
  • Part 2
  • Part 3
  • Part 4
  • Part 5

  • 22-Webinars
  • 1-Visual Management
  • 2-Continuous Improvement
  • 3a-slides.pptx
  • 3-SPC for Better Management Decisions
  • 4-A Day in the Life of a Lean Supervisor
  • 5-A Factory of One

  • 23-Gemba Glossary
  • 1-5S
  • 2-7 Wastes (7W)
  • 3-Gemba
  • 4-5 Why
  • 5-Value Stream
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